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Horn Construction

Build the Cradle and Stand

Build the wooden cradle and base that support the horn telescope.

Equipment and preparation
Equipment
Lumber, plywood, screws, bolts, wing nuts, washers, a saw, a drill, and measuring tools. See both materials lists.
Before you start
Review the drawings before cutting. Arrange appropriate tool supervision and check the fit before attaching the horn.
Planning your time
Review the tasks before scheduling a class. A classroom duration has not been confirmed for this lesson.

Teaching guidance

The cradle carries the horn and can. Bolts connect it to the stand and let you adjust the telescope’s elevation. Build the cradle first, then assemble the stand underneath it.

Printable instructions (PDF): Cradle and stand.

On this page: Cradle materials and assembly, stand materials and assembly, and assembly demonstration.

Build the cradle

Build a wooden cradle to support the horn and can assembly. The cradle attaches to the telescope stand with two bolts.

Materials

QuantityMaterial and dimensions
22 × 2 lumber, 20 inches long
22 × 2 lumber, 9 5/8 inches long
12 × 2 lumber, 6 11/16 inches long
32 × 2 lumber, 9 inches long
11/4-inch plywood, 7 × 8 inches
About 102 1/2-inch construction screws
As needed1-inch or 1 1/4-inch screws for the plywood
23 1/2-inch-long 1/4-20 bolts
21/4-20 wing nuts

The eight lumber pieces can be cut from one 8-foot length of 2 × 2 lumber.

Assembly

  1. Assemble the 20-inch, 6 11/16-inch, and 9 5/8-inch pieces into the rectangular frame shown below. Use 2 1/2-inch screws.
  2. Attach two 9-inch pieces below the corners at one end of the frame. Attach the third below the crossbar midpoint.
  3. Attach the plywood to the bottom of these three extensions. It supports the can and the amplifier cable.
  4. Drill 5/16-inch holes for the 1/4-20 bolts that connect the cradle to the stand.

Cradle views

Top and side views of the cradle, with dimensions and bolt locations

After assembling the horn, attach the amplifier to the can. Choose a hole or slot in the plywood for cable support.

Photograph of the assembled wooden cradle

Build the stand

Build a wooden stand for the horn telescope cradle. Notched base pieces allow the stand to come apart for transport.

Materials

QuantityPart
42 × 4 boards, 3 feet long
22 × 4 boards, 2 feet long
22 × 4 braces, 2 feet long, with a 45° cut at one end
As needed2 1/2-inch construction screws
2 each3 1/2-inch-long 1/4-20 bolts, wing nuts, and washers

1 Cut the base notches

Cut matching saddle notches in the base boards, as shown below. Each notch is 1 1/2 inches wide and 1 3/4 inches deep. Fit the notches together to form the base.

The matching notches let the base boards fit together.

Figure 1. The matching notches let the base boards fit together.

Assemble the stand

2 Attach the uprights

Use 2 1/2-inch screws to join the four 3-foot boards in two right-angle pairs. Position each joint 10 1/2 inches from one end, as shown in the finished stand.

3 Add the braces

Attach the two 2-foot braces to the 3-foot boards. Use the 45° ends to support the right-angle joints, as shown in Figure 2.

4 Attach the cradle

Connect the cradle to the stand with the 1/4-20 bolts, washers, and wing nuts. The completed telescope is shown in Figure 3.

Diagonal braces support the uprights.
The completed stand supports the horn telescope.

Figure 2. Braced frame (first photograph). Figure 3. Stand with the horn telescope attached (second photograph).

Horn telescope cradle assembly

Assembly demonstration

Watch how the horn, can and antenna, cradle, and stand fit together.

Horn Assembly. Watch on YouTube: Horn Assembly.

All 6 lessons in Horn Construction Published June 30, 2021